Posts

Oil-Sand Separator & High abrasive Applications

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  New   Metal Face Seals   with increased wear and abrasion resistance are developed by SAP Parts™ are one of its kind solutions which can ideally performed in applications used in Sea water , Oil Sand separators, tailing centrifuges , decanters etc. The high corrosion and erosion resistance properties of the Metal Faces produced by Super-duplex stainless steel accompanied with special FKM of low temperature capability elastomer O-rings, made them perfectly withstand in challenging working condition environments of most abrasive, hot sticky bitumen slurry and cold temperature seawater too.  This new generation  Metal Face Seals   product by SAP Parts™ involves highly sophisticated technology for manufacturing that involve “S-Phase” Plasma Nitriding of the surface. The S-Phase, which is also called as expanded austenite, increases the hardness of the surface and case depths up to 25 microns and increased Tribological & Corrosion resistance properties Sea...

Mechanical Face Seals - Floating Seals

  Mechanical Face Seals - Floating Seals We are a Manufacturer, Designer and Supplier of technologically enriched and specially designed Mechanical Face Seal/ Floating Seals and Special surface treated Products for Construction, Mining, Defense, Transmission, and Agriculture Equipments. SAP PARTS™ is a rapidly growing company in the field of Precision Products serving Heavy Engineering Industry, Construction, and Agricultural OEMs. Mission:  Our mission is to produce high-quality, innovative and world-class Mechanical Floating Seals for national and international OEM’s across the globe. Our Specialty:  Equipped with the latest Seal Manufacturing Facility, Alloy Casting Foundry, Design, and Testing center, Advanced Elastomeric & Polymer Technologies we strive hard to maintain the highest Quality Standards so that the Seal produced by SAP Parts are perfectly customized to match the specific needs of our clients’ requirements. Our parts help to increase the life of the e...

Application Challenges in Compactor Drum

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 Compactor drum is the most sensitive part of the machine which comprises of the key elements which plays a major role in compactor performance. The drum is typically designed to withstand the extreme application conditions and to provide longer life and durability to sustain in the extreme conditions and to withstand the dynamic forces in both soil and asphalt compactors. Drum Bearing Housing - Drum bearing housing is the most important assembly of a Compactor drum. It consists of the bearing and sealing arrangement which is placed at both the ends of the drum roller. It includes the spindle and the carrier housing along with the bearings. One of the key elements to protect this bearing assembly is the seals. Floating Seals contribute majorly to protect the complete bearing assembly from the external dirt and dust to enter in the drum assembly. It also withstands the extreme operating conditions like high temperature, dynamic loads etc. Hence bearing housings requires the r...

Floating Seal Propositions for TBM Cutters Based On Different Conditions

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  Based on the specific application conditions, SAP Parts provides multiple version of Floating Seals for TBM cutters. Categorically SAP Seals are designed to address characteristic TBM functional specifications to a considerable extent. Typical SAP Floating Seals for TBM is has Differential Pressure Capability >7 Bar, Higher Working temperatures up to 200°C, High Starting Torque Capability up to 45 NM. These designs are offered in various material combinations in view of the application requirements. For any further customized sealing solutions customers are advised to approach to SAP Parts’ Engineers at R&D department who can propose the most appropriate & design validated sealing solution. Get more details at - https://www.sapparts.com/

Heavy Duty Face Seals Designed For Challenging Applications

  The Concrete batching plants with its parts and accessories combines and produces high-quality concrete. The Different components of plant involves – ·          Aggregate Feeders – With the help of bins located, materials like aggregate, sand etc. is been fed with the help of bins that holds the different size of aggregates/sand for different compartment. ·          Cement Weighing Hopper – Hold large volume of cement that comes in bulk. The cement bags are been placed on the top of the hopper and once the cement bags torn, they fall into the hopper. ·          Aggregate Weigh Hopper – Used to weigh the aggregates one by one and transfer them for further processing. With the help of pneumatic cylinders, the aggregates are been discharged. ·          Twin – Shaft Mixer – It is one of the main components of the concr...

Get New Floating Seals at Sapparts

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  New Floating Seals with increased wear and abrasion resistance are developed by SAP Parts™ are one of its kind solutions which can ideally performed in applications used in Sea water , Oil Sand separators,tailing centrifuges , decanters etc. The high corrosion and erosion resistance properties of the Floating Seals produced by Super-duplex stainless steel accompanied with special FKM of low temperature capability elastomer O-rings, made them perfectly withstand in challenging working cond ition environments of most abrasive, hot sticky bitumen slurry and cold temperature seawater too. This new generation Metal Face Sealing product by SAP Parts™ involves highly sophisticated technology for manufacturing that involve “S-Phase” Plasma Nitriding of the surface. The S-Phase, which is also called as expanded austenite, increases the hardness of the surface and case depths up to 25 microns and increased Tribological & Corrosion resistance properties. Get more details at - http...

Centrifugal Casting Process of Floating Seals

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 All SAP Parts Metal Face / Floating Seals are produced using centrifugal casting process that offers SAP Parts’ proprietary developed alloys poured into the rotating molds at very high speed, and due to the centrifugal force, the liquefied alloy comes into contact with the rotating mold under significant pressure thereby yields highly sound & integrated castings. Specialty Elastomers SAP elastomeric O rings are flash-less compression-molded, adequately vulcanized, owing to the results derived from FTIR, TGA, and MDR analysis gives the predictable compression set and load profile. These elastomers are designed using high-end simulation technologies like nonlinear FEA analysis and validation of Load, V/s deflection carried out on the dedicated test rigs. Read more: Floating Seals